Electro-permanent magnetic clamping module Triplemag
Double-sided electro-permanent magnetic module with additional, separately switched positioning magnets that keep it in a constant position on the machine table.
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- Dimensions
- 220 x 180 x 55 / 340 x 100 x 55 mm
- Pole size
- Square pole 50 x 50 mm
- Holding force
- approx. 160 N/cm² (400 kg/pole)
- Application
- Milling, turning, drilling
Description
Whether for milling (roughing and finishing), drilling, sawing, welding or assembly, EPM modules and module systems offer a wide range of clamping options – for example for edge milling or deburring without mechanical clamping devices, or for quick and simple fixing of workpieces during assembly. Workpieces are fixed easily and quickly with the Triplemag magnetic clamping elements. The Triplemag series has additional, separately switched positioning magnets that ensure a constant position on the machine table.
Pole extensions compensate for any unevenness on the workpiece and prevent it from deforming; with pole extensions, a plane-parallelism of up to 0.01 mm is possible on the workpiece. Machining is vibration-free, and the holding force is evenly distributed over the entire ferrous clamping surface. Several Triplemags can be combined to machine large parts.
The Triplemag magnetic modules have a solid steel surface and are therefore significantly more resistant to hot chips, coolant and other machining influences than conventional chucks with epoxy resin.
In the event of a power failure or a break in the control cable, the workpiece remains clamped on the Triplemag modules with full holding force. Two-button operation, both on the control unit and on the cable remote control, also rules out accidental release of the workpieces due to incorrect operation.
Advantages
- Magnetic on both sides
- Additional, separately switched positioning magnets
- Several Triplemags can be connected and controlled together for machining large parts
- Drastically reduced set-up times
- 5-sided machining with simple and fast positioning of the workpiece
- Low vibration during milling and even distribution of the holding force over the entire magnetic clamping surface
- Plane-parallelism of up to 0.01 mm on the workpiece with pole extensions
- Distortion-free holding of raw parts or uneven workpieces thanks to form-fit clamping with fixed and mobile pole extensions
- Shimming of workpieces is no longer necessary
- No damage to the magnetic chuck when machining breaks through the workpiece
Technical data
| Model | Dimensions L x W x H [mm] | Number of poles | Weight [kg] |
|---|---|---|---|
| TM 503 | 220 x 180 x 55 | 2 x 4 + 1 x 2 | 12 |
| TM 505 | 340 x 100 x 55 | 2 x 4 + 1 x 2 | 13 |
